Milling test specimens and checking the values

Workflow Calibrating the machine.

Prerequisites

  1. Open machine management with the following icon in the Main icon bar:

  2. Select the Service functions tab.

  3. In the Create test specimen job function, select the Start button.

     

  4. dentalcnc adds the job to the queue.

  5. Open the Manufacturing view with the following icon in the Main icon bar:

  6. Manufacture the job like any other job.

  7. Remove the test specimen from the machine.

    • E3
    • E4
    • E5
    • K5, K5+, S5, S5m
    • N4+
    • R5

  8. Remove the test specimen from the machine.

  9. Recommendation: Label the test specimen with a name and date.

     

  10. To ensure accurate measurement results, remove all manufacturing residues with a brush.

    11. Example:

  11. Recommendation Put the individual parts onto a flat surface so that you can use both hands to handle the micrometer.

  12. Measure the test specimen.

    • Measure each position 2 times.

    • Record all measuring values.

    13.  

  13. Measure the height of the measurement points that begin with H.

    Number of measurement points: 2

  14. Measure the width of the measurement points that begin with B.

    Number of measurement points: 4

  15. Compare the measuring values with the following table.

    (Optional) In addition to the manual check, use the machine-specific interactive form.

    16. Measuring position Value

    H1

    5.85 mm – 6.15 mm

    H2

    5.85 mm – 6.15 mm

    B1

    4.92 mm – 5.08 mm

    B2

    9.92 mm – 10.08 mm

    B3 & B4

    Difference:

    max. 0.2 mm

    • Enter your measuring values in mm in the following fields:

    H1

    H2

    B1

    B2

    B3

    B4



    • Select Check. Values outside the tolerance are marked in red.

    • If all measuring values are within the range of tolerance, a calibration is not necessary. Otherwise, manufacture and measure a calibration specimen.

  16. Remove the test specimen from the machine.

  17. Recommendation: Label the test specimen with a name and date.

     

  18. To ensure accurate measurement results, remove all manufacturing residues with a brush.

    19. Example:

  19. Recommendation Put the individual parts onto a flat surface so that you can use both hands to handle the micrometer.

  20. Measure the test specimen.

    • Measure each position 2 times.

    • Record all measuring values.

    21.  

  21. Compare the measuring values with the following table.

    (Optional) In addition to the manual check, use the machine-specific interactive form.

    22. Measuring position Value

    X

    19.95 mm – 20.05 mm

    Y

    17.95 mm – 18.05 mm

    Z1

    7.95 mm – 8.05 mm

    Z2 & Z3

    Difference

    max. 0.1 mm

    • Enter your measuring values in mm in the following fields:

    X

    Y

    Z1

    Z2

    Z3



    • Select Check. Values outside the tolerance are marked in red.

    • If all measuring values are within the range of tolerance, a calibration is not necessary. Otherwise, manufacture and measure a calibration specimen.

  22. Remove the test specimen from the machine.

  23. Separate the parts.

    24.  

  24. Recommendation: Label the test specimen with a name and date.

     

  25. To ensure accurate measurement results, remove all manufacturing residues with a brush.

    26. Example:

  26. Recommendation Put the individual parts onto a flat surface so that you can use both hands to handle the micrometer.

  27. Measure the test specimen.

    • Measure each position 2 times.

    • Record all measuring values.

    28.  

  28. Measure the width and height of the measurement points, which are marked with circles.

    Number of measurement points: 4

     

  29. Measure the heights of the triangles marked with bars.

    Number of measurement points: 2

     

    30. ATTENTION! Incorrect measuring values due to an error in measuring the M cube

  30. Measure the width and the height of the cube M.

    • Measure the height and width as shown in the following figure.

    • When measuring the width, place the micrometer at the top of the cube (area marked in green).

  31. Compare the measuring values with the following table.

    (Optional) In addition to the manual check, use the machine-specific interactive form.

    32. Measuring position Width Height

    Cube ●

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Cube ●●

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Cube ●●●

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Cube ●●●●

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Cube M

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Triangle | and Triangle ||

    –

    Difference

    max. 0.1 mm

    • Enter your measuring values in mm in the following fields:

    Cube ●

    Cube ●●

    Cube ●●●

    Cube ●●●●

    Cube M

    Triangle |

    Triangle ||



    • Select Check. Values outside the tolerance are marked in red.

    • If all measuring values are within the range of tolerance, a calibration is not necessary. Otherwise, manufacture and measure a calibration specimen.

  32. Remove the test specimen from the machine.

  33. Separate the parts.

    34.  

  34. Recommendation: Label the test specimen with a name and date.

     

  35. To ensure accurate measurement results, remove all manufacturing residues with a brush.

    36. Example:

  36. Recommendation Put the individual parts onto a flat surface so that you can use both hands to handle the micrometer.

  37. Measure the test specimen.

    • Measure each position 2 times.

    • Record all measuring values.

    38.  

  38. Measure the width and height of the measurement points, which are marked with circles.

    Number of measurement points: 4

     

  39. Measure the heights of the triangles marked with bars.

    Number of measurement points: 2

     

    40. ATTENTION! Incorrect measuring values due to an error in measuring the M cube

  40. Measure the width and the height of the cube M.

    • Measure the height and width as shown in the following figure.

    • When measuring the width, place the micrometer at the top of the cube (area marked in green).

  41. Compare the measuring values with the following table.

    (Optional) In addition to the manual check, use the machine-specific interactive form.

    42. Measuring position Width Height

    Cube ●

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Cube ●●

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Cube ●●●

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Cube ●●●●

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Cube M

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Triangle | and Triangle ||

    –

    Difference

    max. 0.1 mm

    • Enter your measuring values in mm in the following fields:

    Cube ●

    Cube ●●

    Cube ●●●

    Cube ●●●●

    Cube M

    Triangle |

    Triangle ||



    • Select Check. Values outside the tolerance are marked in red.

    • If all measuring values are within the range of tolerance, a calibration is not necessary. Otherwise, manufacture and measure a calibration specimen.

  42. Remove the test specimen from the machine.

  43. Separate the parts.

    44.  

  44. Recommendation: Label the test specimen with a name and date.

     

  45. To ensure accurate measurement results, remove all manufacturing residues with a brush.

    46. Example:

  46. Recommendation Put the individual parts onto a flat surface so that you can use both hands to handle the micrometer.

  47. Measure the test specimen.

    • Measure each position 2 times.

    • Record all measuring values.

    48.  

     

  48. Measure the heights of the triangles marked with bars.

    Number of measurement points: 2

     

  49. Measure the height of the inner blocks marked with bars.

    Number of measurement points: 2

     

    50. ATTENTION! Incorrect measuring values due to an error in measuring the M cube

  50. Measure the width and the height of the cube M.

    • Measure the height and width as shown in the following figure.

    • When measuring the width, place the micrometer at the top of the cube (area marked in green).

  51. Compare the measuring values with the following table.

    (Optional) In addition to the manual check, use the machine-specific interactive form.

    52. Measuring position Width Height

    Cube ●

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Cube ●●

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Cube ●●●

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Cube ●●●●

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Cube M

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Block | and Block ||

    Difference

    max. 0.1 mm

    • Enter your measuring values in mm in the following fields:

    Cube ●

    Cube ●●

    Cube ●●●

    Cube ●●●●

    Cube M

    Block |

    Block ||



    • Select Check. Values outside the tolerance are marked in red.

    • If all measuring values are within the range of tolerance, a calibration is not necessary. Otherwise, manufacture and measure a calibration specimen.

  52. Remove the test specimen from the machine.

  53. Separate the parts.

    54.  

  54. Recommendation: Label the test specimen with a name and date.

     

  55. To ensure accurate measurement results, remove all manufacturing residues with a brush.

    56. Example:

  56. Recommendation Put the individual parts onto a flat surface so that you can use both hands to handle the micrometer.

  57. Measure the test specimen.

    • Measure each position 2 times.

    • Record all measuring values.

    58.  

  58. Measure the width and height of the measurement points, which are marked with circles.

    Number of measurement points: 4

     

  59. Measure the heights of the triangles marked with bars.

    Number of measurement points: 2

     

    60. ATTENTION! Incorrect measuring values due to an error in measuring the M cube

  60. Measure the width and the height of the cube M.

    • Measure the height and width as shown in the following figure.

    • When measuring the width, place the micrometer at the top of the cube (area marked in green).

  61. Compare the measuring values with the following table.

    (Optional) In addition to the manual check, use the machine-specific interactive form.

    62. Measuring position Width Height

    Cube ●

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Cube ●●

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Cube ●●●

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Cube ●●●●

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Cube M

    7.95 mm – 8.05 mm

    7.95 mm – 8.05 mm

    Triangle | and Triangle ||

    –

    Difference

    max. 0.1 mm

    • Enter your measuring values in mm in the following fields:

    Cube ●

    Cube ●●

    Cube ●●●

    Cube ●●●●

    Cube M

    Triangle |

    Triangle ||



    • Select Check. Values outside the tolerance are marked in red.

    • If all measuring values are within the range of tolerance, a calibration is not necessary. Otherwise, manufacture and measure a calibration specimen.

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