Applies to: K5

General safety instructions

Intended use

The machine and the manufacturing softwareClosed Term for the software package consisting of DentalCAM and DentalCNC. are designed for the commercial processing of dental-technical objects. The finished objects require further processing before they can be used on the patient.

The machine is designed for dry machining.

  • The machine is validated for use with DentalCAM & DentalCNC applications as manufacturing softwareClosed Term for the software package consisting of DentalCAM and DentalCNC..

    vhf allows the use of a third-party software instead of DentalCAM. If you use third-party CAM software, the manufacturer of this software is solely responsible for the safe and proper calculation of the machining commands.

    Do not use any other solution instead of DentalCNC .

  • Under certain circumstances, the use of this machine may be subject to legal requirements. Observe the applicable local and national regulations, as well as the requirements of other appropriate authorized organizations or agencies (e. g., professional associations, health authorities). Obtain authorization from the appropriate organization (e.g., professional associations, health authorities) as needed. For all materials machined with this machine, observe the material's instructions for use with respect to the intended use and all related software and machining procedure requirements.

  • Do not manufacture implants or parts of objects that will later touch implants. In the case of two-part abutments, this includes the part which has the connection geometry to the implant. Do not manipulate the connection geometry of prefabricated abutments and always check finished objects for correct connection geometries (i.e. connection geometries of finished jobs were not damaged).

Certification

The CNC milling machine K5 Impression bears the CE mark in accordance with the provisions of the following directives:

- 2006/42/EC

Machinery Directive

- 2014/30/EU

EMC Directive

The CNC milling machine K5 Impression bears the UKCA mark in accordance with the provisions of the following directives:

Supply of Machinery (Safety) Regulations 2008

Electromagnetic Compatibility Regulations 2016

The complete declarations of conformity are enclosed with your machine.

Approved materials

Composites

Cobalt chrome

Sintered cobalt chrome

Wax and plastics (PMMA)

Zirconia

User skills

Action Necessary qualification

Using DentalCAM

Using TrimCAM

Persons trained in dentistry

Using the machine / DentalCNC for manufacturing dental objects

Instructed persons

Activity must be supervised by a person with dental training

Using the machine / DentalCNC for cleaning and maintenance

Instructed persons

All other activities described in the operating instructions

Instructed persons

Service work / preventive maintenance*

vhf-authorized service technicians

* Further information on maintenance:  Maintenance

Incorrect operation of the machine

  • Before installation, putting into operation and maintenance of the machine, read all the documents provided for the machine.

  • If the use of the machine is unclear in whole or in part, do not use the machine and contact customer service.

  • Make sure that every user has access to this document.

  • Instruct every user on safe and proper machine handling.

Personal injury

Electric shock

Electric shock due to touching live parts

  • Do not remove the housing of the machine.

  • Only have qualified electricians work on any electrical equipment.

  • Make sure that an operational residual current device is installed on the electrical circuit of the machine.

  • Run electrical cables so that they cannot be damaged by sharp edges.

  • Check the power cable and the socket for damage before every startup.

  • In the following cases, disconnect the machine immediately from the electrical source and secure it against restarting:

  • When machine connections or electrical cables are damaged

  • Before you check or run electrical cables

  • Do not touch the machine and especially the cables with wet or damp hands.

  • Do not place any liquid containers on the machine.

Electric shock when disconnecting the power cable with the main power switch in “ON” position.

  • Follow the following sequence:

  1. Switch off the machine at the main power switch.

  2. Disconnect the power cable.

Fire hazard

Unattended operation

  • Do not operate the machine unattended unless:
  • The working chamber of the machine is completely cleaned.
  • Unauthorized persons have no access to the machine.
  • The room in which the machine is located has an automatic fire detection system.

Housing

Danger of becoming trapped due to moving housing parts

  • Working chamber door

  • Accessories container

  • If you move these housing parts, use only the designated grip points.

  • Make sure that your hands do not become trapped during movement.

Working chamber

Crushing hazard due to moving machine parts in the working chamber

  • Only operate the machine with the working chamber door fully closed and intact.

  • Do not bypass or deactivate the safety devices of the machine.

  • Check the machine regularly for damage, especially the safety devices.

  • Keep the emergency release key so that only authorized persons have access to it.

Danger of cutting and burning

  • Always wear gloves when performing manual work on the machine or when working with blanks / tools.

  • Only touch tools on the shaft.

  • Do not touch the spindle body after machining.

Respiratory disease due to machining residues

  • Do not use compressed air to clean the working chamber.

Risk of injury due to flying splinters

  • Do not use compressed air to clean the working chamber.

Pneumatic components

Risk of injuries due to fast and unpredictable movements of pneumatic components

  • When you run the pneumatic hoses, close the external compressed air supply.

  • Before conducting compressed air through the hoses and connectors, verify that the hoses are securely inserted into the correct connectors and that they are not damaged.

  • Before you check the pneumatic hoses and pneumatic connections, set the air pressure to a minimum value.

  • In case of defective machine connections and pneumatic hoses, disconnect the machine from the external compressed air supply and the electrical source.

  • Contact customer service if connections are damaged or defective.

Air extraction system

Respiratory disease when machining harmful materials

  • Always use a suitable air extraction system during dry machining.

  • Use a suction unit with fine class M dust filter.

  • Avoid materials that are hazardous to your health.

Operating noise

Hearing loss and tinnitus due to regular loud working noises

  • If loud working noises cannot be prevented, use an ear protector during machining.

Maintenance and troubleshooting

Risk of injuries from machine malfunctions due to inadequate or incorrect maintenance / troubleshooting

  • Perform the maintenance tasks according to the maintenance table.
  • Do not troubleshoot while the machine is running.

Spare parts, extra equipment and accessories

Material damage

Spindle

Bearing failure and electrical damage to the spindle in case of contaminated compressed air

The incoming compressed air must be dry and oil-free according to ISO 8573-1:2010 because the compressed air regulator only serves as an indicator for contaminated air.

  • Make sure that the compressed air meets the specifications in chapter Technical data.

  • Check the water separator of the compressed air regulator daily for contamination.

  • Never use the machine if there is water, oil or solid particles in the water separator.

Damage caused by the warm-up phase being omitted

When initially starting a machine or if it has not been used for at least 2 weeks, you must warm up the spindle before use.

Damage due to poor maintenance

  • Clean and replace the collet chuck according to the maintenance table.

Damage caused by unsuitable tools

  • Recommendation: Use only original tools from vhf.

  • Use tools only within the maximum lifetime shown in DentalCNC.

  • See the requirements in the chapter Technical data.

Impact damage

  • When working in the working chamber, do not apply force to the spindle in any way.

DentalCAM & DentalCNC software

Machine damage due to incompatibility, malfunctions and/or incorrect operation of the software

Power

Damage to the control electronics due to strong mains voltage fluctuations and voltage peaks

  • Connect the machine to a separately protected circuit or ensure that no devices are connected that cause severe mains voltage fluctuations when powered on.

  • If strong voltage fluctuations cannot be avoided, install a surge protector to safeguard the machine against strong voltage fluctuations.

Air extraction system

Machine damage during dry machining without an air extraction system

  • Always use a suitable external air extraction system during dry machining.

Working chamber

Damage to tools and blanks as well as defective machining results due to job cancelations

  • Ensure that all operating parameters are within the permissible range during the entire machining process.

  • Make sure your network is non-disruptive. Wireless connections are not as reliable as wired networks.

Machine damage caused by broken tool and blank parts

  • Carefully check all blanks and tools for damage.

Damage to components in the working chamber due to compressed air

  • Do not use compressed air to clean the working chamber.

Working chamber door

Damage caused by improper handling

  • Only open a locked working chamber door via emergency release.